“Quality is a consciousness that is engulfed in the blood. There must be such a consciousness in doing business.†Zhu Yanzheng, deputy manager of quality department of Yuchai Corporation, said that the market is very cruel. If it does not pay attention to product quality, it will stop at the quality of products, or Not on the market for product quality requirements, will be quickly eliminated by the market ruthless. While tracing the development trails of Yuchai, it is not difficult to find that Yuchai has always insisted on the high quality requirements. First, it is due to the responsibility of the company itself, and the second is the urgent requirements of the market for product quality; adhere to product quality The source of its success. From a small-scale handicraft workshop that focuses on the simple production and processing of farm machinery, to now one of the largest internal combustion engine manufacturing bases in China, Yuchai, a company located in the southwest border of China, has been transformed into a household name after 60 years of development. famous brand. According to reports, in the 90s of last century, the domestic engine reliability was only about 3,000 kilometers without failure, while foreign countries were 300,000 kilometers without failure, and the gap was very large. Yuchai started the product reliability triple jump project in the early 90s of the last century. After more than ten years of hard work, Yuchai's products have been improved from several thousand kilometers to 300,000 kilometers without failure, and Yuchai's three-cart From 30,000 to 100,000 to 180,000 kilometers, 300,000 kilometers of warranty have been implemented for some models, and the industry has been leading. With this insistence on quality, Yuchai won the 2005 National Quality Management Award and became the first company in Guangxi to win this award. Good quality has also been recognized by consumers. Since 2001, Yuchai has maintained sales growth of more than double digits for 10 consecutive years. Even if the international financial crisis in 2008 is no exception, it is called by the media as "Jade. Firewood phenomenon." “The quality of high-quality Yuchai is reflected in every detail,†said Qin Zongli, lean management chief of the quality department of Yuchai Joint Stock Company. Yuchai’s quality requirements are implemented in the employees of each position. It is understood that over the years, Yuchai’s quality department has continuously improved the personal skills of its employees through quality competition activities such as “zero errors in design,†“zero defects in processing,†and “zero errors in assemblyâ€. At the same time, 38 company-level technical quality problems have been established. The project has established more than 2,000 product quality control points in the entire process of product development, production, and after-sales, which in turn ensures that the product is accurately controlled at every stage, thereby ensuring that 100% of the product quality is qualified. “Quality is the life of an enterpriseâ€, Wei Quan, the quality system division of Yuchai’s Quality Department, summed up his own feelings about product quality. “It is not enough to meet the standards.†Wei Quan said that in the stage of continuous development of products, companies are required to stay one step ahead of the market. When we advance the production of a product based on the needs of users, the regulatory agency may not have considered the introduction of relevant standards. Under such circumstances, it will require companies to achieve self-discipline and integrity and establish a series of standards. For many years, Yuchai has been adhering to the concept of excellence and strictly requires that the company itself maintain the product standard with the super industry quality standards. In 2011, Yu Ping, Chairman of Yuchai Group's Board of Directors, solemnly proposed to all employees to create high-quality "Yuchai core", build a long-term quality system, quality responsibility mechanism, the pursuit of "zero defect", the quality of "zero Tolerate "double zero" quality requirements. In November of the same year, with the approval of the National Development and Reform Commission, the National Engineering Laboratory for High-efficiency Energy-saving and Environmental-friendly Internal Combustion Engines, which represents the highest level in China's internal combustion engine industry, officially settled in Yuchai Group, and Yuchai became the only company in the industry to receive this honor. According to reports, the National Engineering Laboratory for High-efficiency, Energy-saving and Environment-friendly Internal Combustion Engines is fully responsible for construction tasks by Yuchai Group. In accordance with the "China's No. 1 and the world's top 5" standards, it has invested nearly 100 million yuan and spent three years building the country's highest standards. The level of research and development institutions, formulate industry-wide industrialized technical routes and standards, lead the industry-wide technological advancement, upgrade the overall technical level of China's internal combustion engines, shorten the technological gap with developed countries, and enhance the internal combustion engine industry and the vehicle industry with internal combustion engines as its core components. The competitiveness of national economy pillar industries such as construction machinery industry, agricultural machinery industry and shipbuilding industry. In addition, in order to deepen the product quality management system, Yuchai opened a quality window column in its internal publicity platform to promote quality culture; it opened up a quality exposure platform to expose the bad phenomena of quality and resolutely implemented the “zero tolerance†quality requirements. In every aspect, quality defects are eliminated; all levels are responsible for signing a 50% increase in quality in 2011. At Yuchai’s 60th anniversary celebration, Yuchai’s sales revenue of RMB 40 billion in 2011 has boosted every employee. This fruitful result condenses the hard work and sweat of more than 23,000 Yuchai Iron Army. However, Yuchai people are not satisfied. Standing on a solid base that has accumulated 60 years of tremendous energy, Yuchai proposed that after 2012, it must expand at a scale of no less than 10 billion yuan each year to ensure that by the end of 2015, the sales volume of Yuchai Group will reach 100 billion and it will be realized. The grand goal of simultaneous growth in total profit and sales revenue. We have reason to believe that Yuchai, which will integrate quality into the bloodstream, is definitely not a dream in the future!
Stamping die frame: the perfect combination of manufacturing process and market development
Stamping Mould base,Automotive Electromechanical Products,Non-standard Mold Insert processing and manufacturing,Data Cable Interface Shuaigang Mould Base (Yixing) Co., Ltd , https://www.shmouldbase.com
With the rapid development of manufacturing industry, stamping die frame as an important processing tool has been widely used in automotive, aviation, electronics and other fields. This article will introduce the basic concept, design principles, production process, market status and development prospects of stamping die frame in detail to help readers better understand this field.
First, the basic concept of stamping die frame
Stamping die frame is a kind of die frame for stamping processing, which is mainly composed of upper die, lower die, die handle, guide post, guide sleeve and other parts. The role of the stamping die is to ensure the accuracy and stability of the mold installation, and to facilitate the stamping operation. According to the processing needs, the stamping die frame can be divided into simplex die frame and multi-station die frame.
Second, the design principle of stamping die frame
The design principle of stamping die frame mainly includes reasonable structure, accurate size and high precision. The structural design needs to be optimized according to product requirements and processing equipment to achieve a smooth and efficient stamping process. Dimensional accuracy is strictly required to ensure the stability and service life of the mold. High precision can improve product quality and production efficiency.
Third, the production process of stamping die frame
The production process of stamping die frame includes three links: processing, assembly and inspection. The processing link includes material selection, cutting, grinding and other steps, requiring strict control of errors. The assembly process needs to ensure the precision and stability of each part. The inspection link tests the overall performance of the mold frame to ensure that it meets the requirements of use.
Fourth, the market status of stamping die frame
At present, the market competition is fierce, and price and quality have become the key factors for enterprise competition. Some large mold enterprises have strong R & D capabilities and technical advantages, can provide high-end stamping die products, the price is relatively high. Some small and medium-sized enterprises rely on the low price strategy to provide middle and low-end products. In general, the quality of stamping products on the market is uneven.