"Soft Power" Promotes Innovation and Upgrade of Textile Machinery

In recent years, the textile machinery industry has experienced baptisms of great technological changes. First of all, for the interconnection of equipment, that is, equipment integration for the entire plant, the production relationship between equipments is optimally laid out, and the entire production process is monitored. This not only performs quality tracking and process improvement on the influencing factors of production quality, but also enables Observing and optimizing the overall layout of energy consumption can optimize and improve the entire production instead of the local machine, and improve the overall production efficiency. Secondly, more and more companies pay more attention to their own electrical control and software system R&D investment. For example, large textile machinery companies such as Shanghai Second Textile Machinery Group and China Hengtian Group have put forward requirements for this and increased R&D investment in practical work, which requires a strong software platform to support them. Therefore, they are on the automation development platform. The integrity and functionality of the company have all put forward higher requirements; again, preventive equipment maintenance technology and energy management technology are also being paid more attention by more and more textile machinery companies. Many companies have set relevant research and development plans for this purpose.

Efforts to improve the "soft power" of textile machinery users

Judging from the various industries in the domestic industry, the technology gap between domestic companies and foreign countries is obvious. Among them, the gap in software has increasingly become an important factor constraining the development of domestic companies. From the perspective of electrical control, the importance of software is largely reflected in the process algorithm. Domestic enterprises may need to devote more effort to perfect it because many of the process algorithms are spent by foreign companies for decades or even hundreds of years. Accumulated, domestic companies can now implement simulation modeling. On the other hand, on the basis of the existing systems, efforts are made for the humanization and ease of use of software functions. The electrical control hardware used by domestic manufacturers and the gap between foreign countries are relatively small, and the gap is much in software. Pursuit of perfection in software details makes the machine more intelligent and considers the user's experience. Both of these are software design concepts both internally and externally. They not only grasp the core algorithm, but also grasp the external experience.

Preventive maintenance allows users to "prevent problems"

"Preventive maintenance" is not a new vocabulary in the field of industrial automation. However, it is not easy for users to understand the advantages and benefits of preventive maintenance. As an example, just as we go to hospitals for medical examinations, doctors will use stethoscopes to listen to the heartbeat frequency, intensity, etc., or to test blood, perform B-mode ultrasound tests, and then give health advice.

Preventive maintenance is just the same thing. The mechanical vibration of the device is monitored by the piezoelectric sensor, and then according to its frequency, it can be known that there is a certain corresponding relationship between the different vibration frequencies and the corresponding faults. By monitoring the frequency, it can provide possible problems for the user equipment and give an early warning, prompting the maintenance personnel to prepare the adjustment of the machine when the equipment is down, for example: replacement of bearings, preparation of corresponding spare parts, maintenance of machinery, etc. .

It goes without saying that this benefit is more important to the end user. A failure of the equipment in the field may cause a huge loss to the production system, and this loss may be minimized if an early warning is given. For important large-scale mechanical equipment, the significance of the investment in this area is even greater.