1 In the introduction, the convex elliptical surface is the most widely used non-circular surface, and it is also a feature of the piston part. When turning, the cutter is required to move in the axial direction and can perform high frequency vibration in the radial direction to process the elliptical cross section. And convex curve. Non-circular cross-section parts (such as pistons for internal combustion engines) have ring grooves, conical surfaces, chamfers, etc. in addition to the convex-convex elliptic surface. Some aluminum pistons also have iron rings embedded in them. In actual production, in order to improve the efficiency and processing accuracy, it is required that the machining of all the profiles can be completed in one pass. General general-purpose CNC systems cannot meet the requirements for turning non-circular cross-section parts. It is necessary to organically combine general-purpose numerical control functions with non-circular cross-section machining. The current non-circular cross-section turning CNC systems all have a special CNC system structure. Parts are produced by a certain company in batches. Its internal structure is a “black box†for users or third parties, and there is a systematic selling price. The maintenance costs are relatively high and the shortcomings of general general purpose CNC functions cannot be achieved. We used the industrial computer as the hardware platform of the non-circular cross-section numerical control system to develop a user-oriented open CNC system with non-circular cross-section processing. The system unifies the special NC and non-circular section turning CNC and general CNC. Apart from the function of automatic turning non-circular section, it also has general CNC functions, such as: MST function, I/O function, fast forward retreat, straight line Circular interpolation and so on. 2 Non-circular cross-section turning open architecture
Figure 1 linear servo unit block diagram
Figure 2 Characteristics of open non-circular cross-section numerical control system
Figure 3 Overall system structure
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