November 19, 2024

PLC Control Single Screw Extruder Recycling Granulating Machine

Model NO.: ACS 1400/180
Voltage: 380V 50Hz or Customized
Electric Components: ABB,Schneider,Ls,Omron, or Customized
Application: Film, Filament, Raffia, Foam
Compacting Room Size: 1400 L
Capacity Range: 1000-1200kg/H
Screw Diameter: 180
Trademark: ACERETECH
Transport Package: Wooden Pallet
Specification: CE, TUV
Origin: Jiangsu Zhangjiagang
HS Code: 8477209000
PLC Control Single Screw Extruder Recycling Granulating Machine
PLC Control Single Screw Extruder Recycling Granulating Machine
The ACS 1400/180 compacting and pelletizing system combines function of crushing, compacting, plasticization and pelletizing to one step, applied in the plastics recycling and pelletizing process. ACS 1400/180 is a reliable and efficiency solution for plastics films, raffias, filaments, bags, woven bags and foaming materials re-pelletizing.
Final productions produced by ACS 1400/180 are in the form of pellets/ granules, can directly put into the production line for film blowing, pipe extrusion and plastics injection, etc.

Specifications:
Model Name ACS 1400/180
Recycling Material HDPE, LDPE, LLDPE, PP, BOPP, CPP, OPP, PA, PC, PS, PU, EPS
Final Product Shape Pellets/ Granules
System Composition Belt conveyor, cutting compactor, single screw extruder, pelletizing device, water cooling unit, dewatering section, conveying blower and production silo
Output Range 1000kg/h-1200kg/h
Feeding Device Belt conveyor (standard), Rolls hauling off device (Optional)
Compactor Volume 1400 Liters
Screw Diameter 180mm (standard)
Screw material 38CrMoAlA nitride steel( SACM-645), bimetallic ( Optional)
Screw L/D 31/1, 32/1, 34/1, 36/1 (depending on features of recycles)
Barrel's Heating Ceramic heater or Casting Aluminum heater
Barrel's Cooling Air cooling through fan blowers
Vacuum Degassing Double vented degassing (Standard)
Pelletizing Type Water ring die-face hot pelletizing
Voltage Standard Depending on project's location
Optional Devices Metal detector, rolls hauling off device, micro feeder for masterbatch, additives, chiller, etc.
Delivery Time 60 days after order takes effect.
Warranty 13 months since date of bill of lading
Technical Service Project design, suggestion on factory construction, installation and commissioning

Working steps of ACS 1400/180 compacting and pelletizing system
1. Feeding: as standard design, plastic scraps such as film, filament, raffias conveyed into the compacting room through belt conveyor; to handle rolls' scraps, roll hauling off device is an optional feeding method. Motor drives of conveyor belt and hauling device cooperate with ABB inverter. Feeding speed of conveyor belt or roll hauling off is fully automatic based on how full the compactor's room is. Metal detector can be combined with belt conveyor, and can interlock with control system, to warn and stop the system, in case that metal is found in feeding section.
PLC Control Single Screw Extruder Recycling Granulating Machine

2. Crushing and compacting: the rotatory blades of compactor will cut up incoming scraps. Frictional heating which caused by high speed rotatory blades will heat and let scraps shrinking just below their agglomerating point. Optimal designed guide structure compacts the material and directs it into extruder screw. Crushes, dries and compacts the material which enables a fast and stable feeding from the compactor directly into the extruder.
PLC Control Single Screw Extruder Recycling Granulating Machine

3. Plasticization and degassing: A specialized single screw extruder applied to gently melt the pre-compacted material. The plastic scraps will be well melted, plasticized in a 32 to 34D processing section. With double-zone vacuum degassing system, volatiles such as low molecular and moisture will be removed efficiency, especially suitable to heavy printed film and material with some water content.
PLC Control Single Screw Extruder Recycling Granulating Machine

4. Melt filtration: a regular single-plate/ piston double-station screen changer or non-stop double-plate/ piston four-station can be installed on head of extruder to present significant filtration performance. The requirements on the filter technology depend heavily on the quality of the input material as well as the planned use of granules.
PLC Control Single Screw Extruder Recycling Granulating Machine

5. Pelletizing: die-face water ring pelletizing system set as the standard granulating method in ACS system. Self-adjusting pelletizing head for the best granulate quality and long uptime thanks to consistently correct blades pressure. RPM of rotatory blades is automatic based on melt extruding pressure. Advanced dewatering vibration sieve combining with horizontal-type centrifugal dewatering present high performance dried pellets.
PLC Control Single Screw Extruder Recycling Granulating Machine 
Main technical parameter:
Machinery size Data of compactor Data of single screw extruder Throughput rate(Kg/hr)
Efficiency volume(Liter) Motor power(Kw) Diameter of screw(mm) L/D Motor power(Kw)
ACS1400/180 1400 315 180 34 315 1000-1200
 
Advantages of ACS 1400/180 compacting and pelletizing system
1. Combine crushing, compacting and pelletizing steps in one system, less-labor cost;

2. Higher efficiency feeding, suitable to film, filament, raffia, foaming materials;

3. Higher output and lower energy consumption.

Why choose us
1. Lower investment cost for a high quality and durable machine;
 
2. Low energy consumption with high production output;

3. Overseas installation and training are available;

4. Machine warranty with spares in stocking and in-time delivery;
 
4. Fast machine delivery and installation: AceRetech produces on an average of 10 sets of plastic machines per month and can deliver the machine faster than most manufacturers. The regular delivery time of an AceRetech recycling machine is 60 days.

Carbon fiber 3D Printer Filament 35 types 45 colors 1.75mm 2.85mm 3mm abs pla filament

Product introduce:

PLA filament:
Carbon fiber 3d printer filament, this is the best filament on the market.The 1.75mm filament holds a diameter tolerance of 0.02mm/0.0008" which improves reliability and quality of output and comes vacuum-sealed with the desiccant on a 1kg (2.2lb) reel.

3D Printer Filament Materials PLA allows higher print speed, more accurate placement of material with proper cooling (it does not shrink as much) and also thinner build heights because of less resistance from the plastic coming out the nozzle.

Compatible 3D Printers:
3D Printer Consumables suitable for Makerbot,RepRap, UP, Flashforge, Leapfrog, Ultimaker,Printrbot and any other FDM 3D printer!
 
Color what we have for ABS & PLA filament
Basic color: White,Black,Red,Blue,Yellow,Green,Nature,
Other color: Silver,Grey,Gold,Pink,Purple,Orange,Yellow gold,Wood,Chrismas green,Galaxy blue,Transparent
Fluorescent series: Flurescent Red, Flurescent Yellow, Flurescent Green, Flurescent Blue
Luminous series: Luminous Green, Luminous Blue
Color changing series : Blue green to yellow green, Blue to white,Purple to Pink,Grey to White
Accept customer PMS color
 
KEYUACE 3D Printer Filament Catalog And Parameter
Material:  PLA ABS ABS-CE HIPS PP Nylon PETG Wood Flexible Rubber PVA
Color: 31 26 26 15 25 4 5 1 8 1
Printing Temp: 190-220 200-240 210-240 190-230 210-260 210-240 230-260 200-230 200-230 190-240
Net Weight1KG 0.8KG 0.5KG 0.5KG, 0.25KG
Spool size out diameter: 180mm+ inner diameter 57mm + Reel diameter 95mm
Diameter: 1.75mm and 3mm
Tolerlance roundness:  +/- 0.02-0.04mm
Compatible with Makerbot,UP,Afinia,Leapfrog Creatr,Builder,Reprap,Ultimaker and any other FDM 3D Printers
Similar Makerbot Makerbot / Makerbot / / Taulman Laywood Makerbot /
Certification Rohs,SGS,MSDS
Application Education; Engineering; Entertainment;Orthopedics etc.

Shipping information:

Shipping Weight: 1.35KG
Spool Diameter: 180mm
Net Weight: 2.2lbs/1kg
Spool Width: 72mm
Box size: 190x190x85mm
Hub Hole Diameter: 38mm l 60mm
Carton pack:12 spools
Carton Size: 290x390x390mm

Quality control:
a) All of our 3D printer filaments are 100% virgin material,never use recycled material or regrind material,and all had achieved the latest certificate.
b) Before the mass production,our engineer always do the test to make sure that each batch of new raw materials must be printed by 3D printer.
c) The Laser diameter runs automatically to control the diameter of the filaments and keeps it in a right range of 1.75/3.0mm,and our engineer will adjust it immediately when it alarms to indicate of wrong size,and this unqualified filament will be cut off and never use it.
d) To keep the filaments dry,each roll of filament is packed in a vacuumed polybag with a desiccant inside of it.



Product images:

1.75mm 3mm abs pla 3d printer filament for 3d printer

RoHS 3d printing consumables , plastic spool rod 3.0mm 1.75mm abs pla 3d printer filaments

FLEXIBLE 3D Printer filament manufacture

1.75mm PLA ABS 3d printer filament at manufacturing price , MINGDA 3 d material vendor

3D Printer Filament

3D Printer Consumables,High Temperature 3D Filament,3D Printer Filament Materials

KEYUACE Materials Co., Ltd. , https://www.insulationtubing.com